Welded Wire Mesh Plant Line

A. Layout of the full production line:
3 sets of wire straightening and cutting machine ----- Line wire storage table----line wire feeding device----welding system----cross wire feeding device-----mesh puller----mesh collection device
Mesh width 3000mm
Max. Length of mesh panel 6000mm
Line wire spacing100mm - 400mm
Cross wire spacingMin 50mm to Max 400mm
Line wire diameter 5.0mm to 12.0mm Pre-cut wires
Cross wire diameter5.0mm to 12.0mm Pre-cut wires
Pre-cut wires Auto feed, up to 1.5 ton
Max welding capacity 12.0+12.0mm with standard quality
Numbers of welding points30
Max welding speed 60 ~ 80 cross wires per min
Requirement of air compressor (0.7Mpa) 4.5m3
Requirement of cooling water (0.2Mpa) 1.5m3
Working site temperature 0 ~ 40
Working time 24 hours/day
Transformer8*125KVA
Electric power of Transformers 125KVA 380V 50-60Hz 3Phase

B. Wire feed in table

Separated tables are convenient for entry and exit.
Inclined table makes line wire insertion easier and smoother.
Unique design makes line wires loading easier.
C. Line wire feed-in device

Line wire feed-in device Line wire guider

Line wires will be fed into welding point automatically by servo motor.
While welding, a next batch line wires can be loaded and fed. It makes the production continuous.
D. Welding system

The line wire spacing is 100mm
The welding system is designed for smooth and ribbed wire
Wire range is from ø 5.0mm ~ ø 12.0mm
Welding strokes ranges from 80-100 strokes per min
Copper electrodes used are of good quality
Stainless steel water cooling pipes used for longer life service
E. Cross wire feeding unit

Using servo motor unit to power the system
Automatic cross wire feeding without the need for manual labor
The material used for the construction of the cross wire feeding unit have gone through heat treatment to enhance the lifespan of the unit
Maximum loading weight 1, 500Kg
F. Mesh pull out system & conveyor
You can choose one of the following according to your requirement
1. Mesh conveyor without stacker turner
Mesh conveyor Mesh conveyor

Max length of wire mesh: 6000mm
Mesh stack conveyors of 21 meter length
2. Mesh conveyor with stacker turner
With Mesh stacker-turner (flipper)
Max length of wire mesh: 6000mm
Mesh stack conveyors of 21 meter length
Mesh turning is Automatic
G. Controlling system

Japan Mitsubishi control unit
1 units of servo control system
PLC & Display unit from Simens
Other electrical component from OMRON
The language of the control in English language and with touch screen display
H. Cross wire straightening and cutting machine:
1. Hydraulic wire straightening and cutting machine
ModelABE-HT5/12
Wire Dia. Φ5- 12mm
Cutting length1-12 m, or according to customer's requirement
Straightening ratio≤ 2 mm/m
Max. Speed 30m/min
Cutting tolerance± 3 mm
Roller diameterφ 140mm
Total power18.5+5.5kw
Overall sizeMain part2700× 800× 1250mm
Hydraulic station1050× 900× 1120mm
Collection table12000× 600× 1050mm

2. Pneumatic wire straightening and cutting machine
ModelABE-GT5/12
Wire Dia. Rebar or round barΦ5-φ 12 mm
HRB335 Φ5-φ 10 mm
HRB400Φ5-φ 10 mm
Cutting length1-12 m, or according to customer's requirement
Speed (3-grade adjusted)70-100-130m/min
Straightening ratio≤ 2 mm/m
Cutting toleranceSignal type, ≤ ± 1 mm
Total power22+4 Kw